Flexible Bare Copper Busbar for Continuous High Current Interface
Stability
Product Introduction
The Flexible Bare Copper Busbar is a high conductivity electrical
connection component designed for continuous current transmission
and stable power distribution. Manufactured from high quality
copper, it provides an efficient conductive path between electrical
components while offering excellent flexibility for installation in
compact and complex electrical systems.
The Flexible Bare Copper Busbar is particularly suitable for
applications where electrical interfaces need to maintain stable
performance under continuous high current conditions. Its flexible
structure allows the conductor to absorb mechanical vibration and
installation movement while maintaining a reliable electrical
connection. This makes it an effective alternative to rigid copper
conductors in demanding electrical assemblies.
With customizable dimensions and connection configurations, this
Flexible Bare Copper Busbar can be engineered for different
equipment designs and current requirements. It is widely used in
industrial electrical equipment, power distribution systems,
battery systems, switchgear, transformers, power electronics, and
new energy applications.
Product Applications
The Flexible Bare Copper Busbar is designed for a wide range of
electrical connection applications. It can be used in switchboards,
electrical cabinets, distribution panels, transformer connections,
power conversion equipment, battery energy storage systems,
charging equipment, industrial automation systems, and high current
electrical assemblies.
It is also suitable for connecting batteries, busbar systems,
terminals, electrical modules, and power distribution components.
The flexible construction makes installation easier where space is
limited or where electrical components experience vibration and
thermal movement.
For new energy systems and industrial power equipment, the product
provides a dependable solution for continuous high current
transmission and stable electrical interface performance.
Technical Specifications
| ED copper | Section mm² | A mm | B mm | S mm | L mm | H mm | Holes Diameter mm | End drilling | Current capacity A |
|---|
| PWR 200/180/40 | 200 | 50 | 40 | 5 | 180 | 40 | 13 | W1 | 600 |
| PWR 200/230/40 | 200 | 50 | 40 | 5 | 230 | 40 | 13 | W1 | 800 |
| PWR 320/230/40 | 320 | 50 | 40 | 8 | 230 | 43 | 13 | W1 | 800 |
| PWR 400/230/40 | 400 | 50 | 40 | 10 | 230 | 45 | 13 | W1 | 900 |
| PWR 250/250/50 | 250 | 60 | 50 | 5 | 250 | 45 | 13 | W1 | 700 |
| PWR 400/250/50 | 400 | 60 | 50 | 8 | 250 | 48 | 13 | W1 | 950 |
| PWR 500/250/50 | 500 | 60 | 50 | 10 | 250 | 50 | 13 | W1 | 1100 |
| PWR 480/300/60 | 480 | 90 | 60 | 8 | 300 | 70 | 13 | W2 | 1100 |
| PWR 600/300/60 | 600 | 90 | 60 | 10 | 300 | 70 | 13 | W2 | 1200 |
| PWR 640/300/80 | 640 | 90 | 80 | 8 | 300 | 70 | 13 | W4 | 1350 |
| PWR 800/350/100 | 800 | 90 | 80 | 10 | 300 | 70 | 13 | W4 | 1500 |
| PWR 960/300/80 | 960 | 90 | 80 | 12 | 300 | 70 | 13 | W4 | 1700 |
| PWR 800/350/50 | 800 | 110 | 100 | 8 | 300 | 80 | 13 | W5 | 1550 |
| PWR 1000/350/100 | 1000 | 110 | 100 | 10 | 350 | 80 | 13 | W5 | 1800 |
| PWR 1200/350/100 | 1200 | 110 | 100 | 12 | 350 | 80 | 13 | W5 | 1900 |
| PWR 1200/400/120 | 1200 | 130 | 120 | 10 | 400 | 80 | 13 | W7 | 2000 |
| PWR 1440/400/120 | 1440 | 130 | 120 | 12 | 400 | 80 | 13 | W7 | 2200 |
Key Advantages
The Flexible Bare Copper Busbar provides several important
advantages for modern electrical systems.
First, high conductivity copper supports efficient current
transmission and helps minimize electrical resistance and energy
loss during operation.
Second, the flexible structure allows the conductor to adapt to
different installation positions and connection angles. This is
especially useful for compact electrical systems where conventional
rigid conductors may require additional installation space.
Third, the Flexible Bare Copper Busbar offers excellent mechanical
flexibility and vibration resistance. It can accommodate small
movements between connected components and help maintain stable
electrical contact during long term operation.
Fourth, the copper construction provides good thermal conductivity,
allowing heat generated during continuous current transmission to
dissipate effectively when properly integrated into the electrical
system.
Another advantage is design flexibility. The Flexible Bare Copper
Busbar can be customized in length, width, thickness, hole
position, terminal configuration, and connection structure. This
allows manufacturers to develop application specific solutions for
different electrical equipment.
The product also supports simplified assembly and organized
electrical routing, helping engineers optimize internal space and
improve the overall design of power distribution systems.
Global Market Applications
The Flexible Bare Copper Busbar is suitable for electrical
equipment manufacturers, power distribution companies, battery
system producers, new energy equipment manufacturers, industrial
automation companies, and electrical engineering contractors
worldwide.
It can be supplied for projects in Europe, North America, South
America, Southeast Asia, South Asia, the Middle East, Africa, and
other international markets. Its customizable design allows it to
meet different equipment structures and electrical connection
requirements.
Global High Current Connection Solution
The Flexible Bare Copper Busbar provides a practical solution for
manufacturers seeking stable high current connections, efficient
electrical conductivity, and flexible installation in modern power
systems. From industrial distribution equipment and transformer
connections to battery energy storage and new energy applications,
it supports reliable current transmission in demanding operating
environments. With customizable dimensions and connection
configurations, this product can be integrated into a wide range of
international electrical projects and engineered to meet the
evolving requirements of global power and energy industries.
Product packaging
